Custom E-Bike Battery Packs for Electric Mobility
Nuranu Battery designs and manufactures custom lithium battery packs for electric bicycles, e-bikes, and light electric vehicles, helping brands and manufacturers develop reliable, high-performance power solutions.
Our e-bike battery systems are engineered for:
- Longer riding range
- High energy density
- Lightweight design
- Weather-resistant protection
- Reliable daily operation
From compact urban commuter bikes to high-power electric bicycles, we provide complete OEM/ODM battery solutions.
OEM Battery Solutions for E-Bike Brands
We support:
- Electric bike manufacturers
- E-bike brands
- Mobility companies
- Battery distributors
- OEM bicycle factories
Our services include:
- Battery cell selection
- Pack design
- BMS integration
- Housing customization
- Connector customization
- Mass production
Why E-Bike Manufacturers Need Custom Battery Packs
A high-quality e-bike battery directly affects riding distance, motor performance, charging speed, product reliability, and customer experience. Different e-bike applications require different battery designs.
Long Riding Range
Battery capacity determines how far an electric bike can travel.
We customize:
- Capacity
- Voltage
- Energy output
Common options:
- 36V
- 48V
- 52V
- 60V
High Energy Density Design
Modern e-bikes require lightweight batteries.
Our designs optimize:
- Battery weight
- Pack dimensions
- Energy efficiency
Suitable for:
- City bikes
- Folding bikes
- Mountain e-bikes
Weather-Resistant Protection
Outdoor electric bikes face:
- Rain
- Dust
- Temperature changes
- Vibration
Available features:
- Waterproof enclosure
- IP65/IP67 protection
- Shock-resistant design
Intelligent Battery Management
Smart BMS options provide:
- Battery monitoring
- Overcharge protection
- Over-discharge protection
- Temperature protection
- Cell balancing
E-Bike Battery Pack Applications
City E-Bike Battery Packs
Applications:
- Urban commuting bicycles
- Daily transportation bikes
- Shared mobility bikes
Requirements:
- Lightweight
- Long runtime
- Reliable charging
Mountain E-Bike Battery Packs
Applications:
- Electric mountain bikes
- High-performance bicycles
- Outdoor riding systems
Requirements:
- High discharge current
- Shock resistance
- High capacity
Folding E-Bike Battery Packs
Applications:
- Compact folding bicycles
- Portable electric bikes
Requirements:
- Small size
- Lightweight design
- Easy installation
Cargo E-Bike Battery Packs
Applications:
- Delivery bicycles
- Commercial transport bikes
- Heavy-load e-bikes
Requirements:
- Large capacity
- Long operating hours
- High reliability
E-Bike Battery Chemistry Options
Lithium-ion E-Bike Batteries
Advantages:
- High energy density
- Lightweight
- Compact design
Suitable for:
- Most electric bicycles
- Performance e-bikes
- Urban mobility
LiFePO4 E-Bike Batteries
Advantages:
- Excellent safety
- Longer cycle life
- Better thermal stability
Suitable for:
- Commercial fleets
- Cargo bikes
- Long-life applications
COMMON E-BIKE BATTERY CONFIGURATIONS
Popular Voltage Options
| Voltage | Typical Applications |
|---|---|
| 24V | Compact electric bikes |
| 36V | City commuting e-bikes |
| 48V | Performance and cargo bikes |
| 52V | High-power e-bikes |
| 60V+ | Custom high-performance systems |
CUSTOM E-BIKE BATTERY PACK DESIGN
Nuranu provides full customization for electric bike battery systems.
Electrical Customization
Options include:
- Voltage configuration
- Capacity selection
- Discharge current
- Charging specifications
Typical specifications:
| Parameter | Range |
|---|---|
| Voltage | 24V – 72V |
| Capacity | 5Ah – 100Ah |
| Cell Type | 18650 / 21700 |
| Discharge Rate | 1C – 5C |
| BMS | Smart BMS |
Cell Selection
We support:
- 18650 lithium cells
- 21700 lithium cells
- High-capacity cells
- High-discharge cells
Cell selection depends on:
- Range requirements
- Motor power
- Weight limitations
Mechanical Customization
Available designs:
- Downtube battery packs
- Rear rack batteries
- Frame-integrated batteries
- Custom housings
Connector & Communication Options
Support:
- Anderson connectors
- XT connectors
- DC connectors
- CAN communication
- UART communication
E-BIKE BATTERY SAFETY & QUALITY CONTROL
Each battery pack is tested before shipment.
Cell-Level Testing
Including:
- Voltage matching
- Internal resistance testing
- Capacity testing
Pack-Level Testing
Including:
- Charging test
- Discharging test
- BMS protection test
- Aging test
- Temperature test
Certification Support
Available:
- UN38.3
- CE
- RoHS
- IEC62133
E-BIKE BATTERY DEVELOPMENT PROCESS
From Prototype to Production
Step 1: Requirement Analysis
We evaluate:
- Motor power
- Riding range
- Battery size
- Installation method
Step 2: Battery Design
Engineering team develops:
- Cell configuration
- BMS solution
- Housing design
Step 3: Prototype Testing
Testing includes:
- Range verification
- Charging performance
- Safety validation
Step 4: Mass Production
Manufacturing includes:
- Cell assembly
- Welding
- BMS installation
- Final inspection
WHY CHOOSE NURANU FOR E-BIKE BATTERY PACKS?
Custom Engineering
Battery designs matched to your bicycle system.
Flexible Production
Supporting: prototype projects, small batches and large volume orders
Quality Manufacturing
Strict testing ensures reliable battery performance.
Global OEM Support
Helping electric mobility companies worldwide.
E-BIKE BATTERY PACK FAQ
What voltage battery is best for an e-bike?
36V and 48V are the most common options. Higher-power e-bikes often use 52V battery systems.
Can you customize e-bike battery packs?
Yes. We customize voltage, capacity, size, enclosure, connectors, and BMS functions.
What battery cells are used for e-bike batteries?
Common options include 18650 and 21700 lithium cells depending on required performance.
How long does an e-bike battery last?
Battery lifespan depends on usage, charging habits, and chemistry. Properly designed lithium packs can provide thousands of cycles.
Do you manufacture batteries for e-bike brands?
Yes. We provide OEM/ODM battery pack manufacturing for electric bike companies and distributors.
Need a Custom E-Bike Battery Pack?
Nuranu Battery helps electric mobility companies develop reliable lithium battery solutions with customized voltage, capacity, design, and smart BMS options. Send your e-bike specifications and our engineering team will create a suitable battery solution.