Custom AGV Battery Packs for Automated Guided Vehicles
Nuranu Battery designs and manufactures custom lithium battery packs for AGV (Automated Guided Vehicle) systems, providing reliable power solutions for smart factories, warehouses, logistics centers, and industrial automation applications.
AGV systems require batteries that can support:
- Long operating hours
- Frequent charging cycles
- High current demand
- Stable communication with control systems
- Safe operation in industrial environments
Our engineering team develops customized AGV battery solutions based on vehicle requirements, including voltage, capacity, communication protocol, installation space, and operating conditions.
Reliable Power Solutions for Industrial Automation
AGV battery packs are widely used in:
- Manufacturing plants
- Automated warehouses
- Logistics centers
- Smart factories
- Material handling systems
Nuranu provides complete OEM/ODM battery development from prototype design to mass production.
Why AGV Systems Need Specialized Battery Packs
Unlike consumer electronics, AGVs operate continuously in demanding environments. A professional AGV battery solution must provide:
Long Operating Time
AGVs often work:
- Multiple shifts per day
- 24/7 warehouse environments
- Automated production lines
Battery design focuses on:
- High capacity
- Efficient energy utilization
- Extended runtime
High Cycle Life
AGV fleets require frequent charging and discharging.
Our battery solutions support:
- Thousands of charge cycles
- Stable capacity retention
- Reduced maintenance frequency
High Discharge Performance
AGVs require power for:
- Motor startup
- Acceleration
- Load movement
- Incline operation
Battery packs are designed for:
- Stable current output
- Peak power demand
- Reliable operation
Smart Battery Communication
Modern AGV systems require intelligent battery monitoring.
Available features:
- CANBUS communication
- RS485 communication
- UART communication
- Battery status monitoring
- Remaining capacity estimation
AGV Battery Pack Applications
Warehouse AGV Battery Packs
Applications:
- Automated storage and retrieval systems
- Warehouse transport robots
- Picking robots
Battery requirements:
- Long runtime
- Fast charging
- High reliability
Manufacturing AGV Battery Solutions
Applications:
- Assembly line transportation
- Material handling vehicles
- Factory logistics systems
Key requirements:
- Continuous operation
- High durability
- Stable power output
Heavy Load AGV Batteries
Applications:
- Industrial transport vehicles
- Heavy material handling systems
- Factory logistics equipment
Battery features:
- High capacity
- High current output
- Rugged design
Autonomous Mobile Robot (AMR) Battery Packs
Applications:
- Intelligent logistics robots
- Autonomous delivery systems
- Smart warehouse equipment
Advantages:
- Compact design
- Smart BMS integration
- Communication capability
AGV Battery Chemistry Options
LiFePO4 Battery Packs for AGV
LiFePO4 is one of the most popular choices for AGV systems.
Advantages:
- Excellent safety
- Long cycle life
- Thermal stability
- Reliable performance
Ideal for:
- Warehouse AGVs
- Industrial vehicles
- Heavy-duty applications
Lithium-ion Battery Packs for AGV
Advantages:
- Higher energy density
- Lightweight design
- Compact size
Ideal for:
- Space-limited AGV systems
- Mobile robots
- AMR platforms
CUSTOM AGV BATTERY PACK DESIGN
Nuranu provides customized AGV battery solutions including:
Electrical Design
Customized:
- Voltage
- Capacity
- Maximum discharge current
- Charging requirements
Typical AGV battery specifications:
| Parameter | Range |
|---|---|
| Voltage | 12V – 96V |
| Capacity | 20Ah – 500Ah |
| Chemistry | Li-ion / LiFePO4 |
| Discharge Rate | 1C – 5C |
| Communication | CAN / RS485 |
| Protection | Smart BMS |
Mechanical Integration
AGV battery packs can be customized with:
- Custom dimensions
- Battery trays
- Industrial connectors
- Cable assemblies
- Protective enclosure
- IP-rated housing
Smart BMS Solutions
Features:
- Voltage monitoring
- Current monitoring
- Temperature monitoring
- SOC calculation
- Fault reporting
- Communication with AGV controller
AGV BATTERY SAFETY & QUALITY CONTROL
Every AGV battery pack undergoes strict quality inspection.
Cell Quality Control
Including:
- Cell voltage matching
- Internal resistance testing
- Capacity verification
Battery Pack Testing
Testing includes:
- Charge/discharge testing
- Aging testing
- BMS function testing
- Temperature testing
- Safety protection testing
Certification Support
Available:
- UN38.3
- IEC62133
- CE
- RoHS
AGV BATTERY DEVELOPMENT PROCESS
From Engineering Design to Mass Production
Step 1: AGV Requirement Analysis
We evaluate:
- Vehicle power requirements
- Working hours
- Load capacity
- Installation space
Step 2: Battery System Design
Engineering team selects:
- Cell chemistry
- Cell configuration
- BMS solution
- Mechanical structure
Step 3: Prototype Validation
Prototype testing includes:
- Runtime testing
- Communication testing
- Safety verification
Step 4: Mass Production
Production process:
- Cell sorting
- Welding assembly
- BMS installation
- Performance testing
- Quality inspection
WHY CHOOSE NURANU FOR AGV BATTERY PACKS?
Industrial Experience
Understanding the requirements of automation and logistics systems.
Custom Capability
From small AGV batteries to large industrial battery systems.
Flexible OEM Production
Supporting: prototype projects, small batches and large-scale production.
Quality Manufacturing
Strict testing ensures stable battery performance.
AGV Battery Pack FAQs
What battery is best for AGV vehicles?
LiFePO4 batteries are commonly preferred for AGVs because of their safety, long cycle life, and stable performance.
Can you customize AGV battery voltage?
Yes. We provide customized AGV battery packs from 12V to 96V according to system requirements.
Do AGV batteries support CAN communication?
Yes. Smart BMS solutions with CAN, RS485, and UART communication are available.
How long do AGV battery packs last?
Battery lifespan depends on chemistry, operating conditions, and charging strategy. Properly designed LiFePO4 AGV batteries can achieve thousands of cycles.
Can you replace lead-acid AGV batteries?
Yes. Lithium battery packs can replace traditional lead-acid batteries with advantages including longer lifespan, lighter weight, and faster charging.
Need Custom AGV Battery Packs?
Partner with Nuranu Battery for reliable lithium battery solutions designed for automated guided vehicles and industrial automation systems. Send your AGV specifications, and our engineering team will provide a customized battery design.