Custom Lithium Polymer Battery Packs Manufacturer
Looking for a battery that fits into tight spaces? Nuranu Battery specializes in manufacturing high-quality Lithium Polymer (LiPo) battery packs known for their lightweight design and flexible form factors. Unlike cylindrical cells, our pouch cells can be customized in thickness (as thin as 2mm) and shape to maximize the internal space of your device.
Lithium Polymer Battery Packs Definition
A lithium polymer (LiPo) battery pack is a rechargeable power source that uses multiple lithium polymer cells with a polymer electrolyte instead of the liquid electrolyte found in traditional lithium-ion batteries. These battery packs are also known by various names including Li-poly, lithium-poly, PLiON, and LIP.
Why Choose Custom LiPo Battery Packs?
Lithium Polymer (LiPo) batteries are valued for their lightweight design, flexible form factors, and high power output, making them ideal for applications where weight and size are critical. Nuranu Battery specializes in designing custom LiPo packs for demanding applications, providing OEMs and product developers with safe, reliable, and high-performance battery solutions.
Key advantages:
- Ultra-lightweight and compact
- High discharge rates for peak performance
- Flexible shapes for tight spaces
- Long cycle life and stable voltage output
- Compatible with smart BMS and monitoring systems
Features of Our Custom LiPo Battery Packs
Flexible Form Factors
Our LiPo packs can be configured in various shapes and sizes to meet the design constraints of your project:
- Rectangular, square, or irregular shapes
- Custom thickness and dimensions
- Foldable or stacked cell designs
- Flexible substrate options for wearable or portable devices
High Power & Stable Performance
LiPo packs are engineered for high discharge currents and steady voltage:
- High C-rate for rapid power delivery
- Low internal resistance for efficiency
- Minimal voltage sag under load
- Consistent performance over thousands of cycles
Advanced Battery Management System
We integrate custom BMS solutions to ensure safety and reliability:
- Overcharge & over-discharge protection
- Overcurrent and short-circuit protection
- Cell balancing and temperature monitoring
- Smart communication: Bluetooth, CAN Bus, RS485
- Programmable alerts and logging
Custom Voltage & Capacity Options
We manufacture LiPo packs for diverse voltage and capacity requirements:
- Standard voltages: 3.7V, 7.4V, 11.1V, 14.8V, 22.2V
- Capacity ranges: 500mAh to 20,000mAh+
- Fully custom configurations available for specialized applications
Applications of Custom LiPo Battery Packs
Drones & UAVs
- High discharge for sustained flight
- Lightweight to maximize payload
- Optimized form factor for drone frames
RC Vehicles
- Cars, boats, and planes
- High-power output for performance acceleration
- Durable construction for rugged conditions
Robotics & Automation
- Compact battery packs for mobile robots, AGVs, and manipulators
- Stable voltage for precise motor control
Medical Devices
- Portable diagnostic equipment
- Wearable devices
- Reliable power for mission-critical instruments
Portable Electronics
- Smart devices, cameras, and IoT equipment
- Thin, flexible packs for sleek designs
- High energy density for extended usage
Our LiPo Battery Pack Manufacturing Process
- Project Consultation
- Voltage, capacity, form factor, and application review
- Custom Design & Engineering
- Cell configuration and BMS selection
- Thermal management and mechanical design
- Prototype Development
- Initial packs for testing and validation
- Testing & Quality Assurance
- Charge/discharge cycles
- Safety and performance testing
- Thermal, vibration, and drop testing
- Mass Production
- ISO-compliant manufacturing process
- 100% functional testing before shipment
Safety & Quality Assurance
LiPo batteries can be sensitive if mismanaged. Nuranu Battery ensures each pack meets international safety standards:
- UN38.3 Transport Certification
- IEC62133, CE, RoHS Compliance
- Built-in overcharge, over-discharge, and short-circuit protection
- Rigorous testing for cycle life and temperature resilience
Our Standard Lithium Polymer Battery Pack Products
Why Choose Nuranu Battery for Custom LiPo Solutions?
1. Unlimited Customization (Size & Shape)
- We have over 2,000 sets of existing tooling molds. This means we likely already have the size you need, saving you tooling costs.
- We can manufacture:
- Curved Batteries: For smart rings, headphones, and wristbands.
- Round Batteries: For smartwatches and medical patches.
- Ultra-Narrow Batteries: For smart glasses frames and stylus pens.
2. Safety & Certification Support
- Soft-pack batteries require strict safety measures. Our cells are manufactured with high-quality aluminum laminate film to prevent swelling.
- We provide full certification support for: IEC62133, UN38.3, MSDS, KC (Korea), PSE (Japan), UL1642. This is crucial for exporting your end-product.
3. Special Chemistry Options
- High Voltage (LiHV): 3.8V nominal / 4.35V charging voltage for higher capacity in the same size.
- Low Temperature: Workable at -40°C for military/outdoor monitoring.
- High Temperature: Reliable operation up to 80°C for vehicle tracking (GPS).
Frequently Asked Questions
Can I get a LiPo pack in a custom shape?
Yes, we provide fully custom form factors to fit your device or equipment.
Are these packs safe for high-discharge applications?
Absolutely. Our packs are engineered with robust BMS systems and high-quality cells.
Do you offer smart monitoring?
Yes. Bluetooth, CAN Bus, and RS485 BMS solutions are available for real-time monitoring.
What is the typical lifespan of a LiPo battery pack?
Depending on usage, LiPo packs typically last 300–1000 cycles, with careful design extending longevity.
Build Your Custom LiPo Battery Pack Today
Whether for drones, robotics, medical devices, or portable electronics, Nuranu Battery provides OEM & ODM services, smart BMS integration, and certification support.
